General Purpose Melamine Foam - Versatile Insulation & Cleaning Solutions
Melamine Foam (CMF) Product Introduction
Melamine Foam (MF), also known as melamine foam, is a novel flexible foam material with an open-cell three-dimensional network structure (open-cell rate up to 99.99%) produced by microwave high-temperature foaming of melamine resin. It combines extremely light weight, excellent elasticity, outstanding flame retardancy, efficient sound absorption, superior thermal insulation, and safe hygiene, making it a high-performance multifunctional material.
Core Characteristics
- Excellent Flame Retardancy
- Without adding any flame retardants, it achieves the highest flame retardancy rating (e.g., UL94 V-0). Upon exposure to open flame, its surface rapidly carbonizes, isolating oxygen, without melting or dripping. It self-extinguishes upon removal from the flame and produces extremely low smoke toxicity, offering significantly higher safety than many traditional foam materials.
- Outstanding Sound Absorption
- Thanks to its open-cell rate of over 99%, sound waves easily penetrate deep into the foam body and are converted into grid vibration energy for efficient dissipation. It is particularly effective in absorbing mid-to-low-frequency noise, eliminating reflected waves, and purifying the acoustic environment.
- Excellent Thermal Insulation
- The three-dimensional network structure effectively blocks air convective heat transfer, giving it excellent thermal insulation properties with low thermal conductivity. It also exhibits remarkable temperature resistance and a wide working temperature range.
- Safe Hygiene and Environmental Friendliness
- It is chemically stable, non-toxic, odorless, and free of fiber and dust shedding. Its hygiene performance meets stringent requirements (e.g., food contact grade). The foaming agents used in production are more environmentally friendly, and the product is recyclable.
- Exceptional Cleaning Ability
- Its fine nano-scale capillary open-cell structure enables efficient adsorption of stubborn stains through physical friction. Only water is needed, without chemical cleaners, making it a powerful daily cleaning tool known as “magic sponge”.
Key Technical Parameters
The performance data you provided fully demonstrates its superior properties as a high-end engineering material:
Order Number | Test Item | Testing Standard | Data |
1 | Density | GB/T6343 | 8.0±1.5 kg/m³ |
2 | Tensile Strength | GBT6344 | ≥90 kPa |
3 | Elongation at Break | ISO1798 | ≥10% |
4 | Tearing Strength | GB/T10808 | ≥25 N/m |
5 | Thermal Conductivity (10°C) | GB/T10295 | ≤0.035 W/(m·K) |
6 | Sound Absorption Coefficient (f=2000Hz, d=50mm) | GB/T 18696.2 | ≥90% |
7 | Flame Retardancy Rating | UL94 | V-0 |
Application Fields
The unique properties of melamine foam make it widely applicable in fields with high requirements for safety, acoustics, thermal management, and cleaning:
- High-End Cleaning: As a “magic eraser,” it is used in households, hotels, car 4S shops, etc., to effectively remove stubborn stains from various hard surfaces without detergents.
- Industrial and Transportation Noise Reduction and Thermal Insulation:
- Rail Transit: Soundproofing liners for high-speed rail and subway cars, thermal insulation, and noise reduction for air conditioning ducts.
- Automotive Industry: Engine compartment soundproofing pads, door fillers, ABC pillar fills, firewall insulation, etc..
- Architectural Acoustics: Acoustic ceiling and wall soft panels for theaters, recording studios, conference rooms, and gymnasiums.
- Industrial Equipment: Pipeline insulation, machine room noise reduction, generator soundproof covers.
- High-Tech Fields:
- Aerospace: Thermal and sound insulation for aircraft cabins, vibration damping, and sound absorption for satellite instrument compartments.
- Electronics and Appliances: Thermal insulation for high-end household appliances (e.g., microwaves, water heaters).
- Other Emerging Fields: Such as air purifier filter substrate, new energy battery pack insulation, etc..
Melamine foam, with its lightweight, safe, and efficient multifunctional properties, is becoming an ideal replacement for traditional foam materials. It is an optimal choice for meeting the demand for high-performance, eco-friendly materials in modern industrial and consumer applications.